National Molding offers many types of engineering services to its customers:
Wall Thickness, Complexity and material usage are examined as an integral part of our manufacturing process.How to use part coring to improve strength, lighten part, minimize distortion and improve surface finish. How to design parts with simpler "low cost" parting line locations. How to avoid Side Action "Cam" charges by using Under/Over cores.
National Molding offers many types of prototype services to its customers:
Rapid Steel Production tools in 2 to 6 weeks with Production Quality Parts. Rapid Sterolithography Prototypes in 2 to 5 days in Functional Materials. 3D Machining of actual Acetal & Nylon to produce small runs in 2 to 5 days. Rapid Soft Tooling to make functional injection molded parts in 5 to 10 days. Photorealistic Renderings of concepts for customer review.
Our fully automated production process improves quality and reduces cost.
National Molding can send/receive many types of CAD Data.
SDRC Master Series files of any type.
Native Uni*Graphics Data
3D Wire Frame and/or Trimmed Surface IGES models.
2D IGES, DXF and DWG files.
Size Considerations:
- Maximum of 12 grams
- Within an approximate 3"(76mm) diameter
- 0.75 cubic inch (12.3 cubic cm)
- Minimum wall .015 inch(0.4 mm)
- Maximum wall .125 inch(3.18 mm)
Materials:
- Nylon 6/6(Dupont Zytel 101,Solutia 21SP)
- Heat Stabilized Nylon 6/6( Dupont Zytel 103HS)
- Glass filled Nylon 6/6 33%(Dupont Zytel 70G33HSL)
- Copolymer Acetal(Ticona Celcon M270, M90)
- Homoplymer Acetal(Dupont Delrin 500)
- Toughened Acetal(Dupont Delrin 500T, Ticona Celcon TX90)
- Toughened Nylon(Dupont Zytel 409HS)
- 33% Glass Filled Polyester
- Unreinforced 94V-0 flame retardant polyester
- 94V-0 Flame Retardant Nylon
- Polycarbonate